New Porsche Taycan Turbo S electrical vehicle testing in partnership with Motor Trend

The recurrent scourge of technology preference 
and the fallacy of zero emission

In our quest to understand the real-world emissions and efficiency of motor vehicles, we were pleased to be able to test the new Porsche Taycan Turbo S electric vehicle (EV) in California, with our partners Motor Trend www.motortrend.com

The punchline was a range, on our EQUA Real Mpg test, of 254 miles, reflecting a combined efficiency of 2.2 miles per kWh or 73.4 Mpg-equivalent (converting the electricity to a gasoline equivalent based on energy content). The test route is made up a of a combination of city and highway driving over approximately 100 miles, and includes measurement of charging losses in the efficiency calculation. So, the Taycan does not have best-in-class EV efficiency, but it exceeded its official figure by an impressive 32%, and is arguably a striking looking and beautifully made vehicle.

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But does efficiency in an EV matter? Is an EV always so much better, and its carbon dioxide (CO2) commensurately so much lower, than a typical internal combustion engines (ICE), that efficiency is of secondary importance?

Considering a recent paper in Nature Sustainability from March 2020 by Florian Knobloch et al entitled ‘Net emission reductions from electric cars and heat pumps in 59 world regions over time’, a typical EV in the US emits CO2 of around 354 g/mile (over an average life of around 93,000 miles), of which approximately half is accounted for by the electricity in the usage phase. So, 177 g/mile can be put down to electricity production, distribution, consumption and attendant storage and charging losses. Let’s assume for the purposes of this document that the Taycan is similar to this average vehicle.

A near equivalent pure ICE is the Porsche Panamera 4, which has tailpipe CO2 of 407 g/mile from the US Environmental Protection Agency’s (EPA) fueleconomy.gov website. According to ‘Understanding the life cycle GHG emissions for different vehicle types and powertrain technologies’ by Ricardo from August 2018, the tank-to-wheel CO2 of a typical ICE is 65% of total lifecycle CO2 (taking the middle of the 60-70% range quoted), implying total CO2 over the life of the vehicle of 626 g/mile. Therefore, the EV emits approximately 57% less during usage and 43% less total CO2 than the ICE, based on typical emissions from electricity production.

In addition to this, the EV is undoubtedly superior to the ICE on tailpipe nitrogen oxides (NOx), carbon monoxide (CO) and particulate mass (PM) for an obvious reason. Even so, from Emissions Analytics’ testing the ICE would only emit 21 mg/mile of NOx, 2.5 g/mile of CO and typically about 0.5 g/mile of PM, well below the regulated limits.

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If we then factor in non-tailpipe emissions, the picture begins to change. Of these, the large majority, perhaps up to 90%, comes from tyre wear abrasion, so we will focus on these. Brake wear should not be completely ignored due to the chemical composition of the particles, but the regenerative braking advantage of EVs will decline as hybridisation makes such braking widespread among ICEs. Previous Emissions Analytics’ newsletters on tyre wear (https://bit.ly/39UHbX4 and https://bit.ly/3c36urq) have shown that this can be a combination of coarse and ultrafine particles. According to ‘Wear and Tear of Tyres: A Stealthy Source of Microplastics in the Environment’ published in the International Journal of Environmental Research and Public Health in 2017, a large car (with a mass of around 3,300 lbs) will typically emit 26 mg/mile of PM. Further, this paper suggests that PM emissions increase proportionately with vehicle weight.

Therefore, we can deduce the total (tailpipe and non-tailpipe) PM emissions for both Porsches, as show in the table below. To this, for comparison, we have also added the Porsche Panamera 4 e-Hybrid and Tesla Model S. The basis of the calculations are described in the footnote.

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It is clear that non-tailpipe PM emissions exceed those from the tailpipe, which is not surprising as tyre wear increases with the weight of the vehicle, other things being equal, and EVs are heavy. Meanwhile, tailpipe PM from ICE vehicles has fallen greatly, whether they have unfiltered gasoline or filtered diesel engines.

So, if a buyer switches from the Panamera ICE to the Taycan, the 43% reduction in CO2 emissions and zero tailpipe emissions is balanced by an 19% increase in PM emissions and a doubling in purchase price ($185,000 compared to $91,800). The hybrid occupies the intermediate position, delivering a 25% reduction in CO2 for the price of 17% higher PM and an extra $12,000 purchase price. The higher efficiency and slightly lower weight of the Tesla means that it delivers a reduction in CO2 of 60% for only a 14% rise in PM emissions and a 13% reduction in purchase price, although it concedes on maximum power and torque.

This analysis does not include the effect on particle number (PN). However, the report from the UK Government’s Air Quality Expert Group (AQEG) in July 2019 suggested that PN emissions could increase by up to 1.8% points for every 10 kg increase in the vehicle weight. That would imply that the Taycan would have 50% higher PN emissions than the Panamera ICE. If true, it would have a significant air quality impact because PN highlights the ultrafine particles that mass measurement misses, and it is ultrafines that may prove to be more problematic for human health.

The trade-off between lifecycle (LCA) CO2 and PM is shown in the chart below.

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In summary, we can see a clear trade-off between climate-change-related and air pollutant emissions, and cost, which is reminiscent of the historical trade-offs between different ICEs. We also can see that there are material differences between different electrified vehicles. What this means is that discrimination between vehicles should be based on total real-world emissions and fuel economy, rather than asserting blanket technology preferences. The coming battle between EVs will be on the basis of energy efficiency, vehicle weight and tyre quality, which, in combination, will allow shifts towards Pareto superior combinations of CO2 and pollutant emissions. We accept that this is only a snapshot, but chosen to illustrate what we believe is a much wider pattern.

Emissions Analytics has been considering all these different elements to give a rounded view on environmental footprint. The first point to make is that the result differs materially between different models, so working at the level of generic groups can be hazardous. Second, many of the areas suffer from limited available data, either through scarcity or it being proprietary to manufacturers or suppliers. Specifically, we are conducting more testing to quantify both the PM and PN emissions – tailpipe and non – from a range of vehicles of different weights in real-world conditions.

If the first modern internal combustion engine spluttered into a smoky existence in 1876 (Nikolaus Otto), equally it is true that the first lithium ion batteries only made it to a commercially viable form in 1991, following intensive investment by Japan’s Sony corporation over ten years, under the leadership of 2019 Nobel Laureate Dr Akira Yoshino.

The rapid rise of electric vehicles, whether battery or hydrogen fuel cell, is indisputably the most important technology change occurring since the advent of the car over a century ago, and amounts to no less than its reinvention for the coming century.

Yet the revolution remains youthful and the technologies are comparatively new in any meaningful sense (we take account of pioneering EVs over one century ago – but they were not pursued as Ford got going and liquid fuels prevailed). Exxon developed fully scaled electric cars in the 1970s in response to the oil price shock, but they never took off. This is worth remembering in 2020.

The Exxon battery programme was led by M. Stanley Whittingham (also a 2019 Nobel Laureate), but the batteries proved unstable. However, what killed the programme off wasn’t just vehicle fires but the oil price, which fell after its calamitous rise earlier in the decade.

In light of the very recent oil price collapse, governments and car makers alike are about to be tested as never before for their commitment to electrification, a timely reminder that young and comparatively expensive technologies do not succeed in a bubble protected by virtue but have to fight for their existence against incumbent technologies that are proven and comparatively cheap.

Against that, the few moving parts of EVs and the existing experience of fleet operators point to exceptionally low maintenance costs and enhanced longevity.

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What makes a great car is a question that has been blown wide open with competing technologies, but you can rest assured that Emissions Analytics is committed to technology neutrality, real-world testing of the many variables that define overall vehicle performance and dispassionate assessment for consumers and industry alike. The rapidly developing EV landscape is a source of intense interest to us and we welcome it. But, please, let us once and for all agree: there is no such thing as a zero emission vehicle.

*Footnote

The calculation of LCA CO2 emissions for the Panamera ICE and the Taycan are described in the main text. The value for the Panamera hybrid is approximated by calculating an average of the construction/battery phase of the Panamera ICE and the Taycan, weighted 85%/15% reflecting the relative battery size of the hybrid compared to the EV. In other words, the hybrid is considered a mixture of ICE and EV. To this, the EPA tailpipe CO2 value is added. The LCA CO2 of the Model S is calculated by adjusting the usage phase of the Taycan according to the greater efficiency of the Model S, with unchanged construction/battery phase. The calculation of the non-tailpipe PM is also covered in the main text. The values for the four vehicles are calculated as linear and proportionate extrapolations from the benchmark 3,300 lb large car with 26 mg/mile tyre wear emissions.